The VIVES experience

In the nineteen fifties, VIVES launched a piece which at that time had a unique structure. In the size of 10x20cm, it presented a relief with circular decorations available in several colours. The item was patented and its innovation once again encouraged its clients to vouch for Vives. Examples of this product are located in Valencia, Castellón or Galicia. Nowadays the quality of this wall tile remains unchanged. More than fifty years ago, one of our first products reached a great diffusion, reflecting the work of a great company and showing many in the sector the way forward.

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VIVES’ Year Book

VIVES Azulejos y Gres has been editing its year book since 1991. This is the 21st edition of this tool which has always been at our clients and collaborator’s disposal. During these years, the year book has evolved with regards to its format as it was first, a broadsheet but now it is squarer in order to be more useful. Additionally it has evolved, VIVES shows its personality through the graphic design and design of the settings where the whole range of products is displayed such as the porcelain, white body, and red body ranges. The Year Book is a useful tool for project planning and shows the events that Vives takes part in within the tiles sector.

Vives reduces the CO2 emissions

A new system for the packing process using plastic materials has been incorporated in the premises of Ferraes Cerámica, s.a. by VIVES. This system doesn’t need natural gas, so it reduces the CO2 emissions. This packing system is really new in the sector, and it uses a tube shaped bobbin of elastic film that is adjusted directly over the goods, achieving a perfect packing that gets the material properly packaged and protected front possible damages. The main novelty of this system, is that (in opposition to conventional packaging systems that use termic polyethylene covers) , it doesn’t need a heating process of covers using natural gas. It gets a great energy saving and therefore a reduction of CO2 emissions, making a little contribution to avoid the global warming. VIVES expects to reduce with this new system aroud 2.400 Nm3 / year of natural gas, quantity equivalent to a reduction of 5.2 tones of CO2 / year.

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Vives packs carefully its XXL

Vives Azulejos y Gres big size products have a packing process pioneer in the sector. Vives takes special care of its bigger sizes in 60x120 and has created an special packing process for these materials. Once the pieces have left the kiln and have passed all the required inspections, they are prepared for being packed in the boxes one by one, achieving a better protection of the product.

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The VIVES experience

In the nineteen fifties, VIVES launched a piece which at that time had a unique structure. In the size of 10x20cm, it presented a relief with circular decorations available in several colours. The item was patented and its innovation once again encouraged its clients to vouch for Vives. Examples of this product are located in Valencia, Castellón or Galicia. Nowadays the quality of this wall tile remains unchanged. More than fifty years ago, one of our first products reached a great diffusion, reflecting the work of a great company and showing many in the sector the way forward.

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special boxes to pack the decorative pieces

The VIVES packaging is not only used to hold, but it has also been developed to protect and add value to the products as well as giving instructions and advice. VIVES has been packing its decorative tiles in special boxes with each one containing 4 pieces that have been carefully developed to ensure that the customer receives the product in perfect conditions.

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the last Tunnel kiln

... just three years ago VIVES was operating with the last Tunnel kiln in the area. In this kind of kiln, the tiles were placed over the refractory sheets and were pulled along by an hydraulic system. A homogeneous temperature with impressive production results were achieved by this process. During a long time these channel kilns were pioneers in the ceramic sector, but everything evolves and this kind of kiln developed to become the modern mono-strato kiln.

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Cogeneration station

... Vives was one of the first manufacturers in the ceramic sector to integrate cogeneration in its manufacturing processes. Saving energy is a key factor in any industrial process and this is especially the case with the ceramic sector due to the necessity to use considerable amounts of heat. An example of when great amounts of heat is needed would be to dry the clay in the “Atomodizer” or “Blow Dryer” to produce the granules prior to manufacturing. In 1991 Vives launched its first cogeneration station in its Azulejos Vives II plant with a capacity of 3.7 MW which was enough to satisfy the manufacturing section of the Atomodizer and supply electricity to the whole plant. Due to the success of this, in 1992 a second cogeneration station with same capacity was introduced to the Cerámica Vives I plant. On the one hand electricity is produced via an alternator and on the other, the energy is used to dry the clay.

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© 2012 Vives Azulejos y Gres, S.A. Ctra. Castellón Km. 23 · Apdo. correos, 14 · 12110 Alcora ( Castellón - Spain ) · Tel.: (+34) 964 36 07 25 ·info@vivesceramica.com

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